TRONIC d.o.o.

COOLING DEVICES FOR NEGATIVE MODE

Refrigeration units for minus mode are designed to maintain very low temperatures, usually below 0°C, and often much lower, down to -40°C or lower, depending on the specific needs. These devices are used in freezers, deep freezers, and in industrial applications where long-term storage of frozen products is required. Here is an overview of the key components, benefits and applications of minus mode chillers.

Characteristics of the desired device:


DESCRIPTION

KEY COMPONENTS:

COMPRESSORS:
Hermetic compressors - Closed systems that are ideal for smaller freezers. These compressors are sealed to prevent any leakage, ensuring reliable and efficient operation in compact cooling applications.
Semi-hermetic compressors - Allow access to internal components for maintenance and repairs, making them suitable for medium to large freezers. These compressors strike a balance between efficiency and ease of serviceability.
Open compressors - Used in large industrial systems, these compressors are connected to external motors and allow for easier maintenance and repairs. Open compressors are ideal for applications requiring higher capacities and flexibility in service.

CONDENSERS:
Air-cooled condensers - Use fans to cool the air passing through the condenser, commonly used in smaller and medium systems.
Water-cooled condensers - Use water for cooling, more efficient but requires additional systems for water cooling, used in larger systems.
Evaporative condensers - Combine air and water cooling for greater efficiency.

EVAPORATORS:
Direct evaporators - Installed inside the chamber, they cool the air through direct contact.
Indirect evaporators - Use refrigerant circulating through pipes to cool the air in the chamber.

EXPANSION VALVES:
Thermostatic expansion valves (TEV) - Control the amount of refrigerant entering the evaporator, providing stable temperature control.
Electronic expansion valves (EEV) - Provide more precise control of refrigerant through electronic management, enabling greater energy efficiency.

FANS:
Axial fans - Used for air circulation within the chamber, ensuring uniform distribution of cold air.
Centrifugal fans - Provide stronger air flow and are used in larger chambers and industrial systems.

CONTROL SYSTEMS:
Thermostats and sensors - Digital thermostats and temperature sensors that precisely control the internal temperature.
PLC (Programmable Logic Controller) - Automatically manages and monitors all chamber functions.
Monitoring and control systems - Include alarm systems, remote control, and internet-based monitoring.

SAFETY SYSTEMS:
Alarm systems - Alert to issues such as rising temperatures or power outages.
Backup generators - Ensure power supply in case of a power outage.
UPS (Uninterruptible Power Supply) - Provides short-term power for critical system components.

ADVANTAGES OF REFRIGERATION UNITS FOR FREEZING MODE:

Deep freezing - Maintaining very low temperatures enables long-term storage of frozen products without compromising quality.
Fast freezing - Powerful compressors and efficient evaporators allow rapid achievement of low temperatures, which is crucial for preserving the freshness and quality of products.
Energy efficiency - Advanced temperature control systems and high-performance insulation reduce energy consumption.
Application flexibility - Freezing mode refrigeration units can be tailored to different industries and specific storage needs.


APPLICATIONS

Food Industry:
Frozen food storage – Meat, fish, vegetables, fruit, bakery products, and prepared foods.
Ice cream production – Maintaining low temperatures during production and storage.

Hospitality:

Restaurants and hotels – Storing large quantities of frozen food for daily use.
Catering – Freezing prepared food before transport to events.

Retail:
Supermarkets – Freezer displays and storage chambers for frozen food.
General stores – Storing frozen food and products.

Pharmaceutical Industry:
Storage of medications – Medications requiring very low temperatures to maintain stability.
Biological samples – Freezing samples for long-term storage.

MAINTENANCE:

Regular cleaning – The interior of the chamber, evaporators, and fans should be regularly cleaned to prevent contamination and ensure smooth operation.
System inspection – Regular checks of the compressor, condenser, evaporator, and expansion valve ensure proper functioning and timely detection of potential issues.
Part replacement – Timely replacement of faulty components prevents major breakdowns and ensures the continuous operation of the system.
Calibration of control systems – Ensuring that thermostats and sensors function correctly and accurately control the temperature.

 

* * * Refrigeration devices for low-temperature mode are essential for the long-term storage and preservation of frozen products. Proper maintenance and the use of high-quality equipment ensure longevity and efficiency of refrigeration systems, reducing operational costs and improving performance. * * *

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